Embedded System · Custom solutions

Custom circuit design, connected from the first prototype

We take a machine, a sensor or a process and design the electronics around it — power, protection, compute, connectivity and firmware — so the finished board reports straight into your nexp apps.

NEXP CON greenhouse zone controller — a 24 V board with a Raspberry Pi compute module, LTE and GNSS, battery backup and switched outputs

NEXP CON · REV C · 24 V DC · TAP A NUMBER

Everything from idea to manufacturer

One team for the hardware, the firmware and the app it reports to.

Schematic & PCB layout

Component choice, schematic capture and multi-layer layout, with the 3D model reviewed before anything is ordered.

Power & protection

Industrial supplies, fusing, surge and reverse-polarity protection, and isolated switching for loads that matter.

Compute & connectivity

Compute modules, LTE, GNSS and local buses (I²C, analog, servo) chosen for the job and its environment.

Firmware

Firmware that reads, switches and reports to your nexp instance — and keeps working safely when the link drops.

Prototypes & testing

Assembled prototypes, bring-up and a test plan you can repeat on every board that comes off the line.

Production handoff

Fabrication and assembly files, a costed bill of materials and the documentation your manufacturer needs.

Case study · NEXP CON v1.0.0

A greenhouse zone controller

Designed for the nexp Greenhouse app: it reads the zone's sensors, drives valves, fans, pumps and the heater, and reports over LTE — with battery backup for power cuts. Pick a number to explore it, or read the greenhouse story.

NEXP CON greenhouse zone controller — a 24 V board with a Raspberry Pi compute module, LTE and GNSS, battery backup and switched outputs

NEXP CON · REV C · 24 V DC · TAP A NUMBER

Specifications

Rev C · 2026-10
Supply
24 V DC, 2 A fused, surge (TVS) and reverse-polarity protected
Compute
Raspberry Pi CM0, flashed over USB-C
Connectivity
SIM7600G-H LTE with GNSS; LTE main, diversity and GNSS antennas (U.FL, 50 Ω)
Outputs
4 × 24 V valve outputs, low-side switched, 1 A each
Relay drives
Fan and pump relay inputs; heater relay with two-key enable
Inputs
2 × analog soil (0–3.3 V), 2 × I²C, acknowledge button
Servo
6 V servo port, 2.5 A max
Backup
2 × 18650 Li-ion (1S), protected, with charger and power-off latch
Indicators
Power, network, battery, sensors, activity, heater and fault LEDs; buzzer

How we design

The habits behind every board, all visible on NEXP CON.

Protected at the edge

Every input from the outside world is fused and clamped; a wiring mistake costs a fuse, not a board.

Two keys for what can hurt

A heater only switches when two separate enables agree, so a single fault can't turn it on.

Keeps going without mains

Battery backup with cell protection lets the board report a power cut and shut down cleanly.

Made to be serviced

Labelled connectors, a connector map printed on the board, status lights and USB-C service access.

From first call to first production run

Five steps, each ending with something you can review.

  1. STEP 01

    Discover

    What it must measure, switch and report; where it lives; how many you need.

    You get: Requirements and an approach

  2. STEP 02

    Design

    Schematic, component choice, PCB layout and a 3D review with you.

    You get: Schematics, layout, 3D model

  3. STEP 03

    Prototype

    Boards assembled, brought up and tested against the requirements.

    You get: Working prototypes, test plan

  4. STEP 04

    Connect

    Firmware reports to your nexp instance; screens and rules in your apps.

    You get: Firmware, app setup

  5. STEP 05

    Produce

    Files and documentation for your manufacturer, and support for the first run.

    You get: Fabrication & assembly files, BOM

Questions

Do I have to use nexp to work with you?

The boards can report to any system, but they are designed to plug straight into nexp, where readings, history, control and alerts are ready to use.

Can you start from an existing design?

Yes — we can review, extend or re-spin a board you already have, or replace an off-the-shelf module with something made for the job.

Who owns the design?

That's agreed at the start of each project and written into the proposal.

How many boards can you take to production?

From a handful of prototypes to a production run with your manufacturer; tell us the quantities you have in mind.

Let's design your board

Send us what it has to do and where it will live. We'll reply with an approach and the next steps.